Manufacturing Engagement

This book, "Enlarging Your Problem-solving footprint" is about involving floor-level personnel in daily improvements as you strive to achieve a TPS-Lean culture. The problematic management paradigm that must be shifted is that these people have been systematically and consciously removed from problem-solving activities. Much of the literature on lean manufacturing has lost sight of the basis of the Toyota Production System, which is, "cost reduction through the elimination of waste." To achieve this objective, you must make two large paradigm shifts, and a litany of lesser ones. First, to ...

Taking a Gemba Walk to Go See, Ask Why, and Show Respect is a key way to engage people more actively in performance improvement activities. Even if you currently do Gemba Walks, in all likelihood, you fall short of what the best companies do. This ‘how to guide’ provides leaders a basic menu of options on ways to do a more effective Walks. This edition adds two new chapters - standard work for an 'Outside Executives Walk' and a new chapter on 'How to Keep Your Gemba Walks Fresh and Meaningful.' The book describes three key reasons for doing a Gemba Walk: 1. Clarify Purpose: Gemba Walks ...