On this episode Aaron Fitzgerald, CEO of Mars Materials, joins the show. Carbon fiber has long been a cornerstone of aerospace and defense—but the reality is, the supply chain behind it is anything but secure.

Today, much of the world's high-performance carbon fiber depends on globally concentrated precursor production, leaving critical industries exposed at a time when resilience matters more than ever. But what if you could rethink carbon fiber from the ground up—making it not only domestically sourced, but actually carbon-negative… and still capable of meeting the demands of fighter-jet-grade applications?

That's exactly what Mars Materials is setting out to do with their breakthrough product, Hoigen-C. By leveraging what they call an "impurity-advantaged" approach, they're challenging long-held assumptions about how carbon fiber precursors are made—while building a pathway toward localized, scalable, and strategically resilient supply chains. Recent validation work with researchers at North Carolina State University has put Hoigen-C through the kind of rigorous testing required for some of the most demanding composite applications.

So today, we're going to unpack what this really means—for performance, for sustainability, and for the future of industrial resilience.

On this episode, Krishnan Veluswamy, Ph.D., joins the podcast to discuss the upcoming Demo Day at Fibers and Composites Manufacturing Facility (FCMF). Krishnan is an Assistant Professor, Mechanical, Aerospace & Biomedical Engineering Department and Affiliated with Fibers and Composites Manufacturing Facility, University of Tennessee, Knoxville, TN.

This upcoming event on Wednesday, March 25th, will provide an opportunity to see the facility in operation through live machinery demonstrations and cutting-edge manufacturing technologies led by the facility's undergraduate and graduate student researchers and staff.

On this episode, we're looking at a project that could say a lot about where advanced manufacturing is headed next. America Makes has awarded UDRI $450,000 for its AACAMS (Affordable and Agile Composite Additive Manufactured Structures) project, focused on pushing forward the integration of additive manufacturing and advanced composites for aerospace and defense.

The DOD has prioritized continuous fiber additive manufacturing (CFAM) for its ability to produce strong, lightweight parts by reinforcing polymers with continuous carbon or glass fibers for high-performance applications.

Steven Floyd and Clark Patterson join the show to discuss the details of the project.

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