Episodios

  • Evaluating 2025 and building smarter fab shop strategies for 2026
    Dec 11 2025

    In this year-end episode of Next-Gen Metal Fab, Tim Heston sits down with All Metals Fabricating’s Lance Thrailkill and OSH Cut CEO Caleb Chamberlain to unpack a wildly unpredictable 2025 in metal fabrication.

    Lance shares how a flat year suddenly surged in Q4 (driven by data centers, telecom, and a surprise spike in WIP) while investing in five-axis machining, automation, and AI-driven programming. Caleb explains OSH Cut’s record-breaking growth, the balancing act of running an on-demand model, and why capacity, lead times, and recession planning all collide in ways most shops underestimate.

    The conversation dives into scheduling pitfalls, tube-bending innovation, lights-out realities, ERP limitations, tooling shortages, and how both leaders think about resilience heading into 2026. It’s a candid look at strategy in a volatile market—and why breaking old models might be the smartest move for the year ahead.

    Email Tim at podcast@fmamfg.org with any comments or questions.

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    48 m
  • Integrating automation with the right people in manufacturing
    Aug 28 2025

    In this episode of Next-Gen Metal Fab, Lance Thrailkill of All Metals Fabricating joins Tim Heston to talk about becoming the most automated job shop in America. Tim and Lance explore how the the Texas-based job shop is investing in robotic welding, automated laser cutting, punching, and panel bending, while also empowering and training its workforce to embrace change.

    Hear how leadership builds buy-in, communicates a clear vision, and takes a strategic approach to adding new capabilities. Plus, a look at what’s next as All Metals expands its machine shop and leans into AI and ERP automation to drive the future of manufacturing.

    Email Tim at podcast@fmamfg.org with any comments or questions. And learn more about Paperless Parts.

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    44 m
  • What the future holds for software development in metal fabrication
    Jul 25 2025

    In this episode, we explore how software, automation, and AI are transforming the metal fabrication industry, from the front office to the shop floor.

    Guests Caleb Chamberlain of OSH Cut and Cody Lee of Everyday Technologies share how their companies have embraced digital tools to streamline quoting, scheduling, production, and quality control. Caleb explains how OSH Cut has developed custom software solutions that eliminate manual steps and boost efficiency. He also shares his excitement about the future of AI-powered and low-code tools in enabling even more flexible, scalable systems.

    Cody reflects on his shop’s journey from paper-based processes to an integrated ERP and quoting system, and how this shift has improved responsiveness and visibility into operations.

    Together, the guests discuss how AI, automation, and digital transformation are reshaping metal fabrication, and why the future will require a balance between rapid innovation and long-term operational stability.

    Email Tim at podcast@fmamfg.org with any comments or questions. Learn more about Paperless Parts.

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    43 m
  • From purchase to progress: Transforming a legacy job shop
    Jul 2 2025

    On this episode of the Next-Gen Metal Fab podcast, Tim Heston sits down with Cody Lee for a one-on-one conversation about Cody's path the metal fabrication industry.

    Cody talks about how he took over Everyday Technologies, a Sidney, Ohio-based sheet metal job shop founded in 1928. Faced with an outdated ERP and quoting process, Lee implemented a new ERP system and standardized quoting. The changes improved tracking of costs, labor, and margins, driving shop floor improvements like first article inspections.

    Lee shares how he’s balanced legacy work with new prototype jobs, and how these upgrades created new roles for employees, shifting them from manual tasks to more analytical, high-impact work.

    Email Tim at podcast@fmamfg.org with any comments or questions.

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    39 m
  • Practical approaches to using AI in manufacturing and fabrication
    May 28 2025

    In this episode of the Next-Gen Metal Fab podcast, host Tim Heston is joined by Caleb Chamberlain of OSH Cut and Lance Thrailkill of All Metals Fabricating to explore how artificial intelligence is reshaping the metal fabrication and manufacturing industries.

    As tariffs and reshoring continue to stir uncertainty and volatility, Tim, Caleb, and Lance talk about how fabricators are looking for ways to stay competitive and agile. AI and automation are emerging as powerful tools, with the potential to transform everything from quoting and scheduling to sales and customer service in manufacturing. But implementation isn’t simple—many companies struggle to integrate AI meaningfully due to legacy software and processes.

    Caleb and Lance share real-world insights into how fabricators can overcome these hurdles and tap into AI’s potential. They also discuss how tools like ChatGPT are democratizing software development, enabling even small shops to create custom applications and make smarter, faster decisions.

    Email Tim at podcast@fmamfg.org with any comments or questions. Learn more about the 32nd Advanced Laser Applications Workshop (ALAW).

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    46 m
  • Understanding the impact of tariffs on metal fabrication businesses
    Mar 28 2025

    Tim Heston, Lance Thrailkill, Caleb Chamberlain, and Cody Lee discuss how the everchanging tariffs on imported metals have led to significant volatility and price increases, challenges for manufacturers, and domestic mills raising prices to match the tariffs rather than passing along the benefits.

    They explore strategies for diversifying customer bases, improving operational efficiency, and leveraging technology to streamline sales and quality processes. The conversation highlights the importance of adaptability, value-added services, and forging strong partnerships with customers in the evolving manufacturing landscape.

    Email Tim at podcast@fmamfg.org with any comments or questions. Learn more about the 2025 FMA Annual Meeting.

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    44 m
  • The wide spectrum of business models in sheet metal fabrication
    Feb 18 2025

    Cody Lee from Everyday Technologies and Lance Thrailkill from All Metals Fabricating join the Next-Gen Metal Fab and Tim Heston as new co-hosts with Caleb Chamberlain from OSH Cut. The discussion touches on the history and evolution of their businesses, the role of automation and software in improving efficiency and productivity, and the various models and trends emerging in the metal manufacturing industry.

    Tim, Caleb, Cody, and Lance also talk about the evolving landscape of the industry, including the potential for symbiotic relationships between different types of sheet metal fabrication businesses, and the shift in mindset from focusing on machine productivity to optimizing the entire production flow.

    Email Tim at podcast@fmamfg.org with any comments or questions. Learn more about the 2025 FMA Annual Meeting.

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    1 h
  • Finding new ways to grow business in metal fabrication
    Nov 26 2024

    In this episode, Tim Heston and Caleb Chamberlain dive into the future of custom metal fabrication, exploring what the next several years could hold for this ever-evolving industry. They discuss how technology, particularly software and AI, is reshaping the landscape, driving trends like horizontal and vertical integration and paving the way for industry consolidation in metal manufacturing.

    Email Tim at podcast@fmamfg.org with any comments or questions. Learn more about the 2025 FMA Annual Meeting.

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    36 m
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