Episodios

  • Episode 48 - What’s Behind the Paint? The Science of Long-Lasting Metal Panels with Sherwin-Williams

    Episode 48 - What’s Behind the Paint? The Science of Long-Lasting Metal Panels with Sherwin-Williams
    Nov 24 2025
    In Episode 48 of The Building with Metal Podcast, presented by McElroy Metal, I dive deep into the science behind metal panel coatings with Michael Lewis, Research and R&D Director at Sherwin-Williams. We explore what makes paint last on metal roofs, discussing the intricate balance of ingredients, application methods, and rigorous testing that ensure durability and aesthetic appeal. Michael shares insights on the innovations in coatings technology and the impact of environmental considerations on product formulations. From laboratory tests to real-world performance, we uncover the complexities of achieving long-lasting finishes in various climates. Join us for an enlightening discussion that will enhance your understanding of metal coatings and their critical role in building design and sustainability.
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    40 m
  • Episode 47 - Turning Challenges into Trust: The Castlebrook Barns Story

    Episode 47 - Turning Challenges into Trust: The Castlebrook Barns Story
    Nov 12 2025
    In Episode 47 of The Building with Metal Podcast, I sit down with Spencer Graffam, President of CastleBrook Barns, to discuss the importance of turning challenges into opportunities for trust and loyalty. We delve into the story of a project for The Shea Center, where a misunderstanding led to a critical learning moment for CastleBrook. Spencer shares how they transformed a potential setback into a chance for improvement, emphasizing the value of proactive customer service and open communication. Listeners will gain insights into the significance of building relationships and adapting business practices to enhance customer satisfaction in the construction industry. Tune in for an engaging conversation that highlights the power of listening and learning in achieving long-term success.
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    34 m
  • Episode 2 - Why Metal Roofs Are Ideal for Industrial Buildings and Warehouses

    Episode 2 - Why Metal Roofs Are Ideal for Industrial Buildings and Warehouses
    Oct 3 2024
    This episode of the Building with Metal Podcast touches on why metal roofs are gaining popularity for industrial buildings and warehouses, as well as their cost-effectiveness, quick installation, and sustainability. Metal roofs are also known to provide long-term savings and durability and require fewer support structures due to their lightweight design. Learn how they enhance energy efficiency by reflecting solar radiation and how they are ideal for solar panel installations. With lower maintenance, a longer lifespan, and strong warranties, they offer an economical, practical solution for businesses.
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    6 m
  • Episode 4 - How to Install Metal Roofing Over Existing Metal Roofs

    Episode 4 - How to Install Metal Roofing Over Existing Metal Roofs
    Oct 3 2024
    This episode highlights the benefits of the cost-effective "Recover" method for metal roofs, which adds new panels over the existing roof, reducing disruption and avoiding expensive code requirements. It compares different Recover approaches, including framed and frameless systems, based on their pros, cons, and suitability for various roof types. McElroy Metal’s 238T Metal over Metal Recover System is featured as a durable, budget-friendly solution for contractors, offering long-term savings over traditional "remove and replace" options.
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    11 m
  • Episode 3 - EasyFrame with Jason Sellers

    Episode 3 - EasyFrame with Jason Sellers
    Oct 3 2024
    In this episode, Jason Sellers shares his journey in cold form buildings, a passion he developed after entering the industry. He recently joined McElroy, drawn by the company's strong reputation and growth potential. Jason highlights the advantages of McElroy's EasyFrame Buildings, including fast production, cost-effectiveness, and easier assembly compared to red iron buildings. He discusses the benefits of cold form steel, like reduced labor and aesthetic appeal, and addresses contractor concerns about installation challenges and tools. Jason also touches on McElroy’s training quality control and the adaptability of these buildings.
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    32 m
  • Episode 5 - Enginerring Metal Roofs With Stephen Knight

    Episode 5 - Enginerring Metal Roofs With Stephen Knight
    Oct 16 2024
    In this episode, Stephen Knight, Engineering Manager at McElroy Metal, shares his 14-year journey with the company and his role in structural design and product development. He answers common questions about metal roofing, including screw spacing, purlin spans, and how different loads—like dead, live, snow, and wind—affect material choices. Stephen also discusses how building codes and structure types influence engineering decisions. He explains the importance of building geometry, safety factors, and the challenges of evolving codes while addressing misconceptions about the complexity of installing standing seam metal roofing.
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    28 m
  • Episode 6 - Behind the Scenes: Testing Metal Roof Panels for Quality and Durability

    Episode 6 - Behind the Scenes: Testing Metal Roof Panels for Quality and Durability
    Oct 23 2024
    Metal roof panel testing is crucial for quality assurance in manufacturing. Tests include squareness, rib profiles, and dimension checks at the plant. Structural integrity is evaluated through testing of tensile, load, Class 4 impact, and wind uplift. Weather resistance is assessed via corrosion, air and water filtration, and water head tests for standing seams. Performance analysis includes impact and fire testing. Organizations like UL and ASTM International conduct material tests to ensure high standards. Regular testing reduces the chance of faulty components reaching consumers, lowering costs and improving satisfaction. These rigorous evaluations guarantee metal roof panels' safety, reliability, and performance under various conditions, from heavy snow to severe weather.
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    6 m
  • Episode 7 - Contractor Corner - Blunier Builders

    Episode 7 - Contractor Corner - Blunier Builders
    Oct 30 2024
    We recently sat down with Eric Miner to discuss his 11-year journey with Blunier Builders as the Sales and Human Resources Manager. Over the years, the company has evolved from building farm structures to expanding into barndominiums and commercial projects, driven by a growth mindset focused on opportunities rather than profit. Eric emphasizes talent acquisition through schools and a referral program, flexible operations, and adapting post-frame construction to different needs like homes, banks, and warehouses. He highlights collaboration with partners like McElroy Metal and expresses optimism regarding the growing barndominium and commercial sectors amid economic uncertainties.
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    16 m