Toyota Production System Concepts
Heijunka: Toyota’s Secret to Balanced Production and Zero Bottlenecks
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Toyota Production System Concepts
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Why do so many Lean implementations fail to deliver stable flow?
Because they ignore the core secret behind Just-in-Time: Heijunka.
In this concise, practical guide, Dr. Mohamed H. Soliman explains how production leveling — or Heijunka — helps organizations:
Build predictable and stable production schedules
Reduce overburden, bottlenecks, and downtime
Align suppliers and internal processes for smoother flow
Cut inventory without risking stockouts
Unlock the full potential of Just-in-Time (JIT) systems
Whether you're managing a factory floor or improving service operations, Heijunka is the missing link between demand and discipline — and this book gives you a clear roadmap to apply it.
Achieve flow. Reduce chaos. Level up your operations — the Toyota way.