SCADA & Industrial Control Systems
A Practical Design Guide with Illustrated References, PLC Programming, Protocols, and Hands-On Projects
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If you work in industrial automation, process control, or infrastructure engineering -- or you are studying to break into the field -- this is the comprehensive reference you have been looking for.
Most SCADA books cover theory in isolation. This one covers the full stack: system architecture, HMI engineering, PLC programming, industrial protocols, process control, and ICS cybersecurity -- all in a single volume, written in plain language and grounded in real engineering practice.
What sets this book apart is its combination of curriculum, code, visual references, and hands-on projects. Every major concept is illustrated, every programming example is production-ready, and every standard is referenced to its source document.
What You Will Find Inside:
- SCADA fundamentals: system architecture, Purdue Reference Model, master-slave polling, and exception reporting
- HMI engineering: ISA-101 display hierarchy, ASM Consortium high-performance HMI, and display color standards
- Alarm management: the full ISA-18.2 alarm lifecycle, KPI benchmarks, rationalization records, and priority schemes
- PLC programming: all five IEC 61131-3 languages (Ladder Diagram, Structured Text, Function Block Diagram, SFC, Instruction List)
- Industrial protocols: Modbus RTU and TCP, OPC-UA information model, DNP3, EtherNet/IP, PROFINET, and HART
- Process control and PID: feedback loop theory, the PID algorithm in Structured Text, tuning methods, cascade control, and control valve characteristics
- ICS cybersecurity: IT vs. OT security priorities, Stuxnet, TRITON, Ukraine grid attacks, IEC 62443 zones and conduits, NIST SP 800-82 defense-in-depth
- SCADA project delivery: Conceptual Design through FAT, SAT, commissioning, loop checking, and handover
Four Hands-On Engineering Projects:
Design a water pump station HMI from scratch. Configure a Modbus TCP communication link with three field devices. Tune a PID level controller using open-loop step test and Cohen-Coon methods. Conduct an ICS network security assessment using NIST SP 800-82 methodology.
44 Technical Illustrations in a Visual Reference Gallery:
All illustrations are organized by topic -- SCADA architecture, HMI design, P&ID symbology, PLC languages, industrial protocols, PID theory, cybersecurity architecture, and project documentation. Each illustration includes a full descriptive caption.
Reference Appendices:
ISA standards (ISA-18.2, ISA-101, ISA-5.1, ISA-95, ISA-99), IEC standards (IEC 61131-3, IEC 62541, IEC 61511, IEC 62443), protocol comparison tables, HMI color standards, PLC function block syntax, ISA-18.2 alarm KPI benchmarks, and a 35-term glossary.
Ideal for:
- Control systems engineers and SCADA integrators
- Instrumentation and automation technicians
- Engineers preparing for GICSP, CSSA, or CCST certification
- Engineering students in electrical, chemical, or mechanical programs with a controls focus
- IT professionals transitioning into operational technology roles